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Online Monitoring Systems

Windrock online monitoring systems employ permanently installed transducers and local signal conditioning to provide continuous measurement of machinery condition and performance.  Systems are specifically configured for reciprocating engines and compressors and protect these assets against catastrophic failure by providing critical parameter values, along with associated alarms to machinery control systems.  Modular construction allows Windrock to design a system that meets your needs and objectives.  Contact your local representative today for assistance with determining which modules best meet your application needs.

Platinum

Windrock's latest technology is the Platinum system, an innovative online monitoring platform used to protect and assess the health of reciprocating and rotating machinery. The system offers an array of powerful features, with technology based on trusted Windrock portable analyzers.

Platinum offers limitless combinations of data acquisition channels for pressure, vibration, temperature and proximity – plus ultrasonic. You get real-time data and event playback, as well as smart features such as self-monitoring diagnostics and redundancy of critical components.

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AutoBalance

Designed for operators of slow-speed, industrial engines, Windrock’s patented AutoBalance™ system can minimize emissions, cut fuel consumption, decrease wear and improve overall machine reliability. All of these benefits result from a properly balanced engine, and AutoBalance™ automatically maintains optimal balance on engines 24/7 by providing continuous,peak-pressure balancing for large-bore natural gas-fired engines. 

As an alternative to costly high-pressure fuel injection systems, AutoBalance™  can help operators meet the increasingly tighter emissions requirements and remain in regulatory compliance.  Based on the time-proven concepts of manual balancing, AutoBalance™  maintains constant engine balance over extended periods without any human intervention.

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On-Guard

The On-Guard™ family of reciprocating engine and compressor online monitoring systems are an essential tool for measuring mechanical condition and unit performance.   On-Guard™ engine monitoring systems continuously measure engine balance and quality of combustion, including pinpointing power cylinder detonation and misfires.  On the compressor, On-Guard™ systems calculate important performance and machinery health parameters, such as horsepower, efficiency, gas throughput, cylinder flow balance and rod drop.  In order to protect compressor assets, On-Guard™ systems measure and report crosshead impacts, frame vibration, rod load, rod reversal and rod runout. 

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For information on our CARE Program for Online Systems, click here.